TKE 800

CSemi-automatic CNC cutting-off centre with horizontal blade feed, 2 controlled axes, designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists. The machine is intended to perform cutting at an angle from 45° to 135° or from 22°30’ to 157°30’. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations. The workpieces are machined in line. They are loaded from the feeder side and are to be unloaded manually on the opposite side.

Technical data arrow_drop_down
AXIS STROKES 
U AXIS (feeder) (mm)
7500
B AXIS (angle of blade) (according to version)
45° ÷ 135°; 22°30’ ÷ 157°30’
LOADING UNIT: PROFILE POSITIONING 
Loading feeder up to 7,500 mm with adjustable gripper
 
infeed roller conveyor (TKE 800 - 801)
 
Max. loadable profile length TKE 800 - 801 (mm)
6850
Max. loadable profile width TKE 800 - 801 (mm)
190
Theoretical minimum cutting length (mm)
 
Workpiece tilting device to 90° during loading
 
Minimum machinable profile section (mm)
30 x 30
CUTTING UNIT 
Widia blade (mm)
Ø = 550
Hydro-pneumatic blade feed
 
Minimal oil diffusion lubrication system
 
Power rating (kW), “three-phase” blade drive motor
3
Pre-set for swarf exhauster
 
UNLOADING UNIT: 
Unloading on roller conveyor on opposite side of loading side (TKE 800)
 
SAFETY DEVICES AND PROTECTIONS 
Pneumatically-controlled integral guard for cutting area
 
Metal enclosure guard on three sides
 
WORKPIECE LOCKING 
Vice pressure reduction with pressure gauge
 
Vertical pneumatic vices
3
Additional vertical vice
 
Additional horizontal vice
 
Pair of horizontal pneumatic vices with pressure reducer plus pressure gauge
 
ACCESSORIES 
Vertical drilling unit
 
Horizontal drilling unit
 
Preparation for label printer connection
 
Label printer with a speed of 150 mm/sec
 
Label printer with peeling device with a speed of 150 mm/sec
 
COMMAND AND CONTROL UNIT (TKE 800) 
Ventilated electrical cabinet
 
Pneumatic panel
 
CNC-PC with Intel® processor
 
12" LCD-TFT graphic colour screen
 
Keyboard
 
256 Mb RAM memory
 
Included       
Avayable
Bar feeder
The extremely fast and precise numerical control system (CNC) for bar positioning includes a gripper for clamping the profile and the possibility to manually adjust the position. The movement is transmitted on a rack through a low backlash gearbox to maintain the high standards of precision guaranteed by the CNC. The feeder slides on case-hardened and tempered bars through linear bushings.
TKE 800 Bar feeder Tekna
TKE 800 Control Tekna
Control
The operator interface with colour LCD screen is equipped with network connection and USB ports. It also features a built-in control panel, keyboard and mouse. Possibility to install the label printer. The control is managed by the Windows operating system under which the Job and Blade software packages are installed: Job is designed for the job editor and optimizing cutting lists; Blade, installed alongside Job, controls the machine’s operations and manages the machining processes.
Cutting module
The cutting module consists of a single-head cutting off machine with hydro-pneumatic blade feed. It is provided with a 550 mm blade featuring wide cutting range: from 45° to 135° (from 22°30’ to 157°30’ optional). Setting of the cutting angles is fully automatic and is handled by the CNC.
TKE 800 Cutting module Tekna
TKE 800 Unloading roller conveyor Tekna
Unloading roller conveyor
TKE 800 loads profiles on the left roller conveyor and unloads them from the right roller conveyor. The in-line machining makes it possible to limit the transfer of the profile on the working bench and to reduce cycle times.
Label printer

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

TKE 800 Label printer Tekna

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