TKE 800

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Semi-automatic CNC cutting-off centre with horizontal blade feed, 2 controlled axes, designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists. The machine is intended to perform cutting at an angle from 45° to 135° or from 22°30’ to 157°30’. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations. The workpieces are machined in line. They are loaded from the feeder side and are to be unloaded manually on the opposite side.

Estimate Request

Technical data

AXIS STROKES

U AXIS (feeder) (mm)

7.500

B AXIS (angle of blade) (according to version)

45° ÷ 135°; 22°30’ ÷ 157°30’

LOADING UNIT: PROFILE POSITIONING

infeed roller conveyor (TKE 800 - 801)

Max. loadable profile length TKE 800 - 801 (mm)

6.850

Max. loadable profile width TKE 800 - 801 (mm)

190

Theoretical minimum cutting length (mm)

Minimum machinable profile section (mm)

30 x 30

CUTTING UNIT

Widia blade (mm)

Ø = 550

Hydro-pneumatic blade feed

Minimal oil diffusion lubrication system

Power rating (kW), “three-phase” blade drive motor

Pre-set for swarf exhauster

UNLOADING UNIT:

Unloading on roller conveyor on opposite side of loading side (TKE 800)

SAFETY DEVICES AND PROTECTIONS

Pneumatically-controlled integral guard for cutting area

WORKPIECE LOCKING

Vertical pneumatic vices

Pair of horizontal pneumatic vices with pressure reducer plus pressure gauge

Vice pressure reduction with pressure gauge

CUTTING DIAGRAM

Included

Available

Bar feeder

The extremely fast and precise numerical control system (CNC) for bar positioning includes a gripper for clamping the profile and the possibility to manually adjust the position. The movement is transmitted on a rack through a low backlash gearbox to maintain the high standards of precision guaranteed by the CNC. The feeder slides on case-hardened and tempered bars through linear bushings.

Control

The operator interface with colour LCD screen is equipped with network connection and USB ports. It also features a built-in control panel, keyboard and mouse. Possibility to install the label printer. The control is managed by the Windows operating system under which the Job and Blade software packages are installed: Job is designed for the job editor and optimizing cutting lists; Blade, installed alongside Job, controls the machine’s operations and manages the machining processes.

Cutting module

The cutting module consists of a single-head cutting off machine with hydro-pneumatic blade feed. It is provided with a 550 mm blade featuring wide cutting range: from 45° to 135° (from 22°30’ to 157°30’ optional). Setting of the cutting angles is fully automatic and is handled by the CNC.

Unloading roller conveyor

TKE 800 loads profiles on the left roller conveyor and unloads them from the right roller conveyor. The in-line machining makes it possible to limit the transfer of the profile on the working bench and to reduce cycle times.

Provision for printer (Optional)

The machine is provisioned for the installation of a printer that can be selected from compatible models. The set-up includes enabling of the print function and mechanical and electrical presetting for connection to the printer.

Cutting Centres TKE 800 Provision for printer Tekna

Cutting Centres TKE 800 Label printer Tekna

Label printer (Optional)

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

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