TKE  801

Automatic CNC cutting-off centre with horizontal blade feed, 3 controlled axes,designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists.It can perform the bevelled cut on both sides of the profile. The machine is intended to perform cutting at an angle from 45° to 135°, manual loading and is equipped with an automatic unloading magazine on the opposite side. The workpiece discharge magazine is equipped with an automatic tilting and translation system that enables continuous machining, reducing the cycle time. The magazine also allows the accumulation of finished workpieces while a sensor signals that the magazine is full. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations.

Technical data arrow_drop_down
AXIS STROKES 
U AXIS (feeder) (mm)
7.500
X AXIS (extractor) (mm)
1.000
B AXIS (angle of blade) (according to version)
45° ÷ 135°; 22°30’ ÷ 157°30’
LOADING UNIT: PROFILE POSITIONING 
Infeed roller conveyor
 
Max. loadable profile length (mm)
6.850
Max. loadable profile width (mm)
190
Theoretical minimum cutting length (mm)
0
Minimum machinable profile section (mm)
30 x 30
CUTTING UNIT 
Widia blade (mm)
Ø = 550
Pre-set for swarf exhauster
 
Power rating (kW), “three-phase” blade drive motor
3
Minimal oil diffusion lubrication system
 
Hydro-pneumatic blade feed
 
CUTTING DIAGRAM 
UNLOADING UNIT: 
Unloading workbench with automatic extraction system
 
Max. profile length that can be unloaded automatically on standard unloading bench (mm)
2.500
SAFETY DEVICES AND PROTECTIONS 
Pneumatically-controlled integral guard for cutting area
 
WORKPIECE LOCKING 
Vertical pneumatic vices
3
Vice pressure reduction with pressure gauge
 
Horizontal pneumatic vice
 
Included       
Available
Bar feeder
The extremely fast and precise numerical control system (CNC) for bar positioning includes a gripper for clamping the profile and the possibility to manually adjust the position. The movement is transmitted on a rack through a low backlash gearbox to maintain the high standards of precision guaranteed by the CNC. The feeder slides on case-hardened and tempered bars through linear bushings.
Aluminum TKE 801 Bar feeder Tekna
Aluminum TKE 801 Control Tekna
Control

The operator interface with 15" touchscreen display has a network connection, USB ports and a floppy disk drive for communicating with external devices. It also features a built-in control panel, mouse and keyboard, it is preset for the installation of a label printer and connection to a remote control panel. The control is managed by the Windows operating system under which the Job and Blade software packages are installed: Job is designed for the job editor and optimizing cutting lists; Blade, installed alongside Job, controls the machine’s operations and manages the machining processes.

Ejector
The ejector controlled by the CNC grips the workpiece during machining and, once completed, shifts it from the cutting area to the unloading magazine, holding it in the same position so as to facilitate the subsequent machining phases. Motion is transmitted by means of a toothed belt and secure gripping of the workpiece is ensured by pneumatic cylinders.
Aluminum TKE 801 Ejector Tekna
Aluminum TKE 801 Cutting module Tekna
Cutting module
The cutting module consists of a single-head cutting off machine with hydro-pneumatic blade feed. It is provided with a 550 mm blade featuring wide cutting range: from 45° to 135° (from 22°30’ to 157°30’ optional). Setting of the cutting angles is fully automatic and is handled by the CNC.
Unloading magazine
The workpiece unloading magazine has an automatic tilting and moving system that enables machining to be performed continuously, thus reducing the cycle time. In addition, the magazine allows finished workpieces to be stacked while a sensor, which emits a signal when the magazine is full, supervises system operation.
Aluminum TKE 801 Unloading magazine Tekna
Aluminum TKE 801 Label printer Tekna
Label printer (Optional)

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

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